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  • 對金屬切削過程進行優化,提高生産率和利潤率。這項工作的基礎是明智地運用刀具切削參數,同時充分利用數控車床的加工能力。一是找到将機器可用于切削金屬的時間量放大的方法,第二部分包括使這一時間富有成效、二是設法以有效、可靠、具盈利性的方式利用這一時間。

    數控車床的充分利用始于将其可用于切割金屬的時間放大。即使一台機器全年365天都在車間中,它的生産可用性。在每周工作五天,每天單個班次的情況下除去每年花費在假期和其他事情上的時間,每年可用于生産的時間約為1,300或1,400機時。即使這樣,在這些時間内,機器也并非都在切割金屬。編程和設置會耗費部分時間。要使非生産時間盡可能短,制造商應采用包含離線編程和模塊化設計方法的戰略。

    刀具庫和自動刀具轉換器加快了刀具搬運這另一耗時事件。機器人化工作處理和交換工作台有助于減少裝載原始工件和卸載已完成零件所需的時間。通過提高編程速度、加快設置方法和簡化刀具及工作處理而節省的時間可以用于加工零件。

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